The Process Of Making Leather Jackets
At LJB, the process of making a leather jacket is painstaking and involves expertise, attention to detail, and artistry. Every stage of the process, from the first design idea to the last thread, is carried out precisely to guarantee the production of a garment that radiates quality, style, and longevity.
Leather Refinement
Tanning is the first process through which the raw hides turn into quality leather. The process has been perfected over several centuries, where hides are cleansed in absolute detail of dirt, blood, and hair before tanning. It involves alterations to the chemistry of the fibers that inhibit bacterial and fungal growth, and it is carried out efficiently and reliably through modern machinery. We at LJB took everything in consideration and worked it out with our best methods by using high-grade techniques and machinery.
After tanning, leathers are then classified into either vegetable-tanned, chrome-tanned, sheepskin, premium full-grain, PU, or synthetic. The leather has differing properties with regard to that piece, our artists pick the material that will produce durable and stylish products.
We make sure to preserve the longevity and shine of the leather by hand washing instead of machines. Careful examination, cleaning, drying, and polishing ensure every piece quality. Drying strengthens tanning agents, improves chemical and mechanical qualities of leather. Thorough and cautious finesse ensures that all products achieve extraordinary finishes that can last for a long time.
Design and Concept Development
Our design team draws from a wide variety of inspirations: the latest fashions on the catwalk, historical references, personal experiences and ofcourse your favourite celebrities. These are then created as initial sketches to capture the silhouette desired, the detailing, and aesthetic within it. Thirdly they are brought to life in standard form using fabric or artificial leather for visual purposes and adjustment of the necessary pieces. Leather selection is very important. We carefully choose from the different types of good leather qualities, such as lambskin, cowhide, or suede, bearing in mind their characteristics-that are soft, strong, delicate, and others-which are appropriate to the design intended.
Leather Preparation, Cutting and Grading
The leather that will be chosen will then undergo thorough examination for its quality, homogeneity, and any defects that it may possess. The selected leather then goes through various processes that increase its pliability and strength. Soaking the leather in some solutions is also included in this process, or it could be applied through mechanical means. The designs will then be passed on to the next stage and will be cut carefully. It is possible that this cutting process would be done using high-technology machines, or in some cases, manual cutting is used.
Expert pattern makers carefully make precise patterns that specify the cut and silhouette of the jacket. The patterns are always made from the sketches of designs, using the right leather type for the desired fit. The graded patterns then allow for different sizes, and so, different body types can be taken in by the jacket without any compromise to comfort and fit.
Assembly, Craftsmanship, Finishing, and Quality Assurance
Skilled craftsmen stitch the leathers with good quality threads and proper stitching technique. The pattern of stitching gives a great impact on the appearance and durability of the jacket. Further, a soft and comfortable lining is added to the inner side of the jacket for enhancing its warmth and feel against skin. For the specifications, pockets, zippers, buttons, and other minor details are added depending on the desired design.
The durability and aesthetic appeal of our high quality leather jackets are enhanced by the finishing. These procedures consist of trimming excess threads, applying coatings for protection, or embellishing with decorations. Every jacket goes through a very strict quality control process to meet our very high standard of craftsmanship and workmanship.
Final approval is given only after each jacket has passed thorough inspection by our team of experts, who ensure that every detail is perfect before it leaves our workshop. Once the final approval is given, the jacket is ready for delivery. The customer’s satisfaction is above all for us. We stand for the best possible quality of our product and service. And we wish for our product to be an investment for our customers so they can use it for a long time without losing the quality.
Unique Features of LJB Leather Jackets
Only high-quality leather from authentic sources is used; this provides exceptional durability along with a luxurious feel. We have a team of skilled artisans who have long experience in working with leather, so such pieces are sure to be of superb quality and detail.
LJB jackets are designed as the time and timeless classics. They combine modern style with traditional elements to give a lasting look. Every stitch pattern, the use of tools, and all the other minute details are looked after carefully to ensure the garment is aesthetically pleasing as well as useful and durable.
Personalization Option: We present our clients with options for personalization so they can customize their jackets to fit their particular taste.Because LJB creates leather jackets that are not only stylish but also built to last. Each piece is a reflection of quality, excellent craftsmanship, and the timeless nature of leather.
Order & Shipping Process
01. Order Placement
Making an order is the first step to reserve your article. Here, you may choose the products you want to buy and enter your delivery details vigilantly.
02. Pattern Cutting
Once your order is placed, the pattern cutting process begins. This is where the order details are transformed into a precise pattern. We highly pay attention to any customization asked by the customer.
03. Stitching
The stitching process is where the fabric is carefully sewn onto the pattern by skilled artisans. This is, in fact, an important stage of quality control for finished products.
04. Quality Check
Each piece is carefully inspected to meet strict standards. This involves checking for any flaws or irregularities in stitching.
05. Packaging
Your item will be carefully packaged to ensure its safe transit. This involves the use of good materials and making sure that items are well packed.
06. Shipment
We quickly dispatch your order. From opting for the fast selling method to telling you the shipment tracking number, we do it all..
06. Delivery
Your order will be at your doorstep. This is the final process of your order, the step you have been waiting for.